How do I calculate the power dissipated by a resistor?
P = V × I = V² ÷ R = I² × R, with V and I as DC or RMS values. For example, 5 V across 100 Ω is 5² ÷ 100 = 250 mW, and 20 mA through 150 Ω is 0.02² × 150 = 60 mW.
From the voltage across a resistor or the current through it, this resistor power calculator finds the power it dissipates, then the smallest chip size or axial resistor that carries that power with margin at your ambient temperature. Ratings, voltage limits and derating come from published datasheets.
DC, or RMS for AC.
Air around the part, inside the enclosure.
50 % leaves headroom for hot spots and drift.
Power dissipated
250 mW
Ratings are typical general-purpose values: YAGEO RC_L thick film chips and YAGEO MFR metal film axials. The rated power assumes the datasheet's mounting conditions; small pads or a crowded, hot board run hotter. Check the part you buy.
Chip sizes at 25 °C ambient
| Part | Rated at 70 °C | Allowed at 25 °C | Load | Max voltage | Verdict |
|---|---|---|---|---|---|
| 0201 | 50 mW | 50 mW | 500 % | 25 V | Over rating |
| 0402 | 62.5 mW | 62.5 mW | 400 % | 50 V | Over rating |
| 0603 | 100 mW | 100 mW | 250 % | 75 V | Over rating |
| 0805 | 125 mW | 125 mW | 200 % | 150 V | Over rating |
| 1206 | 250 mW | 250 mW | 100 % | 200 V | Over your margin |
| 1210 | 500 mW | 500 mW | 50 % | 200 V | OK |
| 2010 | 750 mW | 750 mW | 33 % | 200 V | OK |
| 2512 | 1 W | 1 W | 25 % | 200 V | OK |
Work out P = V² ÷ R or I² × R, then pick a part rated well above it at your ambient temperature. 5 V across 100 Ω dissipates 250 mW; at half the rating that needs 500 mW, so a 1210 chip (500 mW) or a 1/2 W (MFR-50) axial resistor. Above 70 °C the rating of a thick film chip falls in a straight line to zero at 155 °C.
Power is what heats the resistor; the rating is how much heat its body and the board can shed before the resistive film reaches its temperature limit.
The resistor derating curve used here is flat up to 70 °C ambient (Ta), then falls to zero at the limit Tmax (155 °C, or 125 °C for 0201):
The calculator then asks for a rating of P ÷ (usage × derating factor) and checks the voltage limit, since the YAGEO datasheet gives the continuous working voltage as √(P70 × R) or the maximum working voltage, whichever is less.
P = 5² ÷ 100 = 250 mW. A 1206 is rated exactly 250 mW, so it would run at 100 % of its rating. At 50 % usage the part needs 500 mW: the smallest chip is a 1210 (500 mW), or a 1/2 W (MFR-50) axial resistor.
P = 12² ÷ 330 = 436 mW. At 85 °C a part keeps (155 − 85) ÷ (155 − 70) = 82 % of its rating, so at 50 % usage it needs a 70 °C rating of 1.06 W. No single standard chip size does. A 2 W (MFR200) axial resistor works, or two chips of twice the resistance in parallel, each carrying 218 mW, fit in 2010 packages.
230 V across 470 kΩ is only 113 mW, which a 1206 could carry on power alone. But 230 V is above the 200 V working voltage of every YAGEO RC_L size, so no single chip qualifies. Two 235 kΩ resistors in series each see 115 V and 56.3 mW: two 0805 chips do it. Voltage limits vary by maker (Vishay rates its CRCW2512 at 500 V), and mains circuits also need creepage distance on the board.
Standard thick film ratings from the YAGEO RC_L datasheet, with the allowed power at higher ambients from the derating line. Critical resistance is where the voltage limit takes over from power.
| Size | Body | Rated at 70 °C | Max voltage | At 85 °C | At 105 °C | At 125 °C | Critical R |
|---|---|---|---|---|---|---|---|
| 0201 | 0.6 × 0.3 mm | 50 mW | 25 V | 36.4 mW | 18.2 mW | 0 W | 12.5 kΩ |
| 0402 | 1.0 × 0.5 mm | 62.5 mW | 50 V | 51.5 mW | 36.8 mW | 22.1 mW | 40 kΩ |
| 0603 | 1.6 × 0.8 mm | 100 mW | 75 V | 82.4 mW | 58.8 mW | 35.3 mW | 56.3 kΩ |
| 0805 | 2.0 × 1.25 mm | 125 mW | 150 V | 103 mW | 73.5 mW | 44.1 mW | 180 kΩ |
| 1206 | 3.1 × 1.6 mm | 250 mW | 200 V | 206 mW | 147 mW | 88.2 mW | 160 kΩ |
| 1210 | 3.1 × 2.6 mm | 500 mW | 200 V | 412 mW | 294 mW | 176 mW | 80 kΩ |
| 2010 | 5.0 × 2.5 mm | 750 mW | 200 V | 618 mW | 441 mW | 265 mW | 53.3 kΩ |
| 2512 | 6.35 × 3.1 mm | 1 W | 200 V | 824 mW | 588 mW | 353 mW | 40 kΩ |
Normal-size metal film resistors from the YAGEO MFR datasheet. The body size is what a footprint is drawn for.
| Rating | Body (length × diameter) | Max voltage | At 85 °C | At 105 °C | At 125 °C | Critical R |
|---|---|---|---|---|---|---|
| 1/6 W (MFR-12) | 3.4 × ⌀1.9 mm | 200 V | 137 mW | 98 mW | 58.8 mW | 240 kΩ |
| 1/4 W (MFR-25) | 6.3 × ⌀2.4 mm | 250 V | 206 mW | 147 mW | 88.2 mW | 250 kΩ |
| 1/2 W (MFR-50) | 9.0 × ⌀3.3 mm | 350 V | 412 mW | 294 mW | 176 mW | 245 kΩ |
| 1 W (MFR100) | 11.5 × ⌀4.5 mm | 500 V | 824 mW | 588 mW | 353 mW | 250 kΩ |
| 2 W (MFR200) | 15.5 × ⌀5.0 mm | 500 V | 1.65 W | 1.18 W | 706 mW | 125 kΩ |
Vishay states that the rated dissipation applies only if the permitted film temperature is not exceeded, and that the temperature rise depends on the thermal resistance of the resistor together with the board. Small pads, thin copper, crowded hot parts or a sealed enclosure all eat into the rating.
P = V × I = V² ÷ R = I² × R, with V and I as DC or RMS values. For example, 5 V across 100 Ω is 5² ÷ 100 = 250 mW, and 20 mA through 150 Ω is 0.02² × 150 = 60 mW.
Work out P = V² ÷ R or I² × R, then pick a rating well above it. With this calculator’s default of 50 % usage, 5 V across 100 Ω (250 mW) needs 500 mW: a 1210 chip or a 1/2 W (MFR-50) axial resistor.
A standard thick film 0603 is rated 100 mW (1/10 W) at 70 °C with a 75 V maximum working voltage (YAGEO RC0603; Vishay CRCW0603 in standard mode). Double-power versions rated 1/5 W exist, such as the YAGEO RC_L high-power option.
In standard thick film: 0402 62.5 mW (1/16 W), 0805 125 mW (1/8 W) and 1206 250 mW (1/4 W), each at 70 °C ambient. The chip table on this page lists every size from 0201 to 2512 with its voltage limit.
On the film resistors this calculator covers, the rating holds up to 70 °C ambient and then falls in a straight line to zero at 155 °C (125 °C for YAGEO 0201 chips), the film temperature limit. At 85 °C a part keeps 82 % of its rating; at 125 °C, 35 %.
Up to 70 °C ambient it is within its rating, but the derating line ends at the permitted film temperature, so at full rating the film runs near its limit, and Vishay allows up to 1 % resistance change after 1000 h at that load (CRCW, standard mode). This calculator defaults to using 50 % of the derated rating; set your own margin if your design rules say otherwise.
Every size has a maximum working voltage. The continuous rating is √(P × R) or that voltage, whichever is less, so above R = Vmax² ÷ P a part is voltage-limited: 56.3 kΩ for a 75 V, 100 mW 0603.
Use RMS values: P = Vrms² ÷ R gives the average power that heats the part. Datasheet working voltages are DC or AC RMS. Short pulses are rated separately, on the pulse-load curves in the datasheet.
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