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Resistor power calculator

From the voltage across a resistor or the current through it, this resistor power calculator finds the power it dissipates, then the smallest chip size or axial resistor that carries that power with margin at your ambient temperature. Ratings, voltage limits and derating come from published datasheets.

You know
Examples
V

DC, or RMS for AC.

Ω
°C

Air around the part, inside the enclosure.

%

50 % leaves headroom for hot spots and drift.

Resistor type

Power dissipated

250 mW

Current through it
50 mA
Rating needed at 25 °C
500 mW P ÷ 50 %
Equivalent rating at 70 °C
500 mW no derating below 70 °C
Smallest chip size
1210 runs at 50 % of its 25 °C rating
Smallest axial resistor
1/2 W (MFR-50) 50 % of rating

Ratings are typical general-purpose values: YAGEO RC_L thick film chips and YAGEO MFR metal film axials. The rated power assumes the datasheet's mounting conditions; small pads or a crowded, hot board run hotter. Check the part you buy.

Derating of a 1210 chip
0100m200m300m400m500m-50050100150Ambient temperature (°C)Power (W)P = 250 mW25 °C
1210 rating50 % of rating

Chip sizes at 25 °C ambient

PartRated at 70 °CAllowed at 25 °CLoadMax voltageVerdict
020150 mW50 mW500 %25 VOver rating
040262.5 mW62.5 mW400 %50 VOver rating
0603100 mW100 mW250 %75 VOver rating
0805125 mW125 mW200 %150 VOver rating
1206250 mW250 mW100 %200 VOver your margin
1210500 mW500 mW50 %200 VOK
2010750 mW750 mW33 %200 VOK
25121 W1 W25 %200 VOK

How do you find the power in a resistor and choose its rating?

Work out P = V² ÷ R or I² × R, then pick a part rated well above it at your ambient temperature. 5 V across 100 Ω dissipates 250 mW; at half the rating that needs 500 mW, so a 1210 chip (500 mW) or a 1/2 W (MFR-50) axial resistor. Above 70 °C the rating of a thick film chip falls in a straight line to zero at 155 °C.

Resistor power formula and derating formula

Power is what heats the resistor; the rating is how much heat its body and the board can shed before the resistive film reaches its temperature limit.

P = V × I = V² ÷ R = I² × R
P
power dissipated, W
V, I
voltage across and current through the resistor (DC or RMS)
R
resistance, Ω

The resistor derating curve used here is flat up to 70 °C ambient (Ta), then falls to zero at the limit Tmax (155 °C, or 125 °C for 0201):

Pallowed = P70 for Ta ≤ 70 °C;   Pallowed = P70 × (Tmax − Ta) ÷ (Tmax − 70) above
P70
rated power at 70 °C from the datasheet
Tmax
ambient where the rating reaches zero

The calculator then asks for a rating of P ÷ (usage × derating factor) and checks the voltage limit, since the YAGEO datasheet gives the continuous working voltage as √(P70 × R) or the maximum working voltage, whichever is less.

Worked examples

Example 1: 5 V across 100 Ω

P = 5² ÷ 100 = 250 mW. A 1206 is rated exactly 250 mW, so it would run at 100 % of its rating. At 50 % usage the part needs 500 mW: the smallest chip is a 1210 (500 mW), or a 1/2 W (MFR-50) axial resistor.

Example 2: 12 V across 330 Ω in an 85 °C enclosure

P = 12² ÷ 330 = 436 mW. At 85 °C a part keeps (155 − 85) ÷ (155 − 70) = 82 % of its rating, so at 50 % usage it needs a 70 °C rating of 1.06 W. No single standard chip size does. A 2 W (MFR200) axial resistor works, or two chips of twice the resistance in parallel, each carrying 218 mW, fit in 2010 packages.

Example 3: a 230 V bleeder resistor, where voltage decides

230 V across 470 kΩ is only 113 mW, which a 1206 could carry on power alone. But 230 V is above the 200 V working voltage of every YAGEO RC_L size, so no single chip qualifies. Two 235 kΩ resistors in series each see 115 V and 56.3 mW: two 0805 chips do it. Voltage limits vary by maker (Vishay rates its CRCW2512 at 500 V), and mains circuits also need creepage distance on the board.

SMD resistor power rating chart by size

Standard thick film ratings from the YAGEO RC_L datasheet, with the allowed power at higher ambients from the derating line. Critical resistance is where the voltage limit takes over from power.

SizeBodyRated at 70 °CMax voltageAt 85 °CAt 105 °CAt 125 °CCritical R
02010.6 × 0.3 mm50 mW25 V36.4 mW18.2 mW0 W12.5 kΩ
04021.0 × 0.5 mm62.5 mW50 V51.5 mW36.8 mW22.1 mW40 kΩ
06031.6 × 0.8 mm100 mW75 V82.4 mW58.8 mW35.3 mW56.3 kΩ
08052.0 × 1.25 mm125 mW150 V103 mW73.5 mW44.1 mW180 kΩ
12063.1 × 1.6 mm250 mW200 V206 mW147 mW88.2 mW160 kΩ
12103.1 × 2.6 mm500 mW200 V412 mW294 mW176 mW80 kΩ
20105.0 × 2.5 mm750 mW200 V618 mW441 mW265 mW53.3 kΩ
25126.35 × 3.1 mm1 W200 V824 mW588 mW353 mW40 kΩ

Axial resistor power rating

Normal-size metal film resistors from the YAGEO MFR datasheet. The body size is what a footprint is drawn for.

RatingBody (length × diameter)Max voltageAt 85 °CAt 105 °CAt 125 °CCritical R
1/6 W (MFR-12)3.4 × ⌀1.9 mm200 V137 mW98 mW58.8 mW240 kΩ
1/4 W (MFR-25)6.3 × ⌀2.4 mm250 V206 mW147 mW88.2 mW250 kΩ
1/2 W (MFR-50)9.0 × ⌀3.3 mm350 V412 mW294 mW176 mW245 kΩ
1 W (MFR100)11.5 × ⌀4.5 mm500 V824 mW588 mW353 mW250 kΩ
2 W (MFR200)15.5 × ⌀5.0 mm500 V1.65 W1.18 W706 mW125 kΩ

What the rating does not tell you

The board is part of the heatsink

Vishay states that the rated dissipation applies only if the permitted film temperature is not exceeded, and that the temperature rise depends on the thermal resistance of the resistor together with the board. Small pads, thin copper, crowded hot parts or a sealed enclosure all eat into the rating.

  • Higher-power versions exist in the same sizes: YAGEO RC_L offers double-power options (for example 0603 at 1/5 W and 1206 at 1/2 W), and Vishay CRCW has an extended mode for 0402 to 0805. Use their own derating curves.
  • Thin film, metal strip and wirewound parts have different curves and limits; the 70 °C to 155 °C line here is for general-purpose thick film chips and metal film axials.
  • Pulses are rated separately. A part that survives its continuous rating can still fail on a surge; check the single-pulse and continuous-pulse curves.
  • Above the critical resistance the maximum working voltage is the limit. Split high voltages across resistors in series.

Glossary

Rated dissipation (P70)
The continuous power a resistor may dissipate at 70 °C ambient, under the mounting conditions the datasheet assumes.
Derating curve
Allowed power against ambient temperature. For the film resistors here: flat to 70 °C, then a straight line to zero at the film temperature limit.
Permitted film temperature
The highest temperature the resistive layer may reach, 155 °C for standard thick film chips.
Maximum working voltage
The highest continuous DC or AC RMS voltage across the part, whatever the power.
Critical resistance
Vmax² ÷ P70. Above it the voltage limit, not the power rating, sets the maximum load.
Ambient temperature
The air temperature around the part, inside the enclosure, not the room.

Related guides

Frequently asked questions

How do I calculate the power dissipated by a resistor?

P = V × I = V² ÷ R = I² × R, with V and I as DC or RMS values. For example, 5 V across 100 Ω is 5² ÷ 100 = 250 mW, and 20 mA through 150 Ω is 0.02² × 150 = 60 mW.

What wattage resistor do I need?

Work out P = V² ÷ R or I² × R, then pick a rating well above it. With this calculator’s default of 50 % usage, 5 V across 100 Ω (250 mW) needs 500 mW: a 1210 chip or a 1/2 W (MFR-50) axial resistor.

What is the power rating of a 0603 resistor?

A standard thick film 0603 is rated 100 mW (1/10 W) at 70 °C with a 75 V maximum working voltage (YAGEO RC0603; Vishay CRCW0603 in standard mode). Double-power versions rated 1/5 W exist, such as the YAGEO RC_L high-power option.

What are the power ratings of 0402, 0805 and 1206 resistors?

In standard thick film: 0402 62.5 mW (1/16 W), 0805 125 mW (1/8 W) and 1206 250 mW (1/4 W), each at 70 °C ambient. The chip table on this page lists every size from 0201 to 2512 with its voltage limit.

What is resistor power derating?

On the film resistors this calculator covers, the rating holds up to 70 °C ambient and then falls in a straight line to zero at 155 °C (125 °C for YAGEO 0201 chips), the film temperature limit. At 85 °C a part keeps 82 % of its rating; at 125 °C, 35 %.

Can I run a 1/4 W resistor at 0.25 W?

Up to 70 °C ambient it is within its rating, but the derating line ends at the permitted film temperature, so at full rating the film runs near its limit, and Vishay allows up to 1 % resistance change after 1000 h at that load (CRCW, standard mode). This calculator defaults to using 50 % of the derated rating; set your own margin if your design rules say otherwise.

Why does a high-value resistor need a bigger package even at low power?

Every size has a maximum working voltage. The continuous rating is √(P × R) or that voltage, whichever is less, so above R = Vmax² ÷ P a part is voltage-limited: 56.3 kΩ for a 75 V, 100 mW 0603.

Does AC change the calculation?

Use RMS values: P = Vrms² ÷ R gives the average power that heats the part. Datasheet working voltages are DC or AC RMS. Short pulses are rated separately, on the pulse-load curves in the datasheet.

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